Lensmaster Help

Kuka Robot Tool Load Configuration

This article will guide you through setting up the tool load on a KRC4/KRC5 family Kuka Robot.

Adding a new Tool Configuration

  1. Grab your Kuka SmartPad

  2. Make sure that no program is selected.

  3. Change the user to Administrator or Expert.

  4. On the SmartPad, navigate to Main Menu | Start-up | Tool/Base Management.

  5. Hit Add at the bottom of the page to add a new tool.

    Kuka Tool Screen
  6. Hit Edit to configure the newly added tool.

  7. Give your tool a name for easy referencing.

Setting the Tool to Load Data

Manually

  1. Navigate to Main Menu | Start-up | Tool/Base Management

  2. Select the tool you want to set the payload data of and hit edit.

  3. Under Load Data, set the Mass to a value close to that of your camera package

    Kuka Tool Mass
  4. Hit Save to apply the settings.

Using Load Data Determination

  1. Using Lensmaster joint controls, manually jog the robot into the following positions.

    Axis

    A1

    A2

    A3

    A4

    A5

    A6

    Position

    -90°

    90°

  2. On the SmartPad, Navigate to Main Menu | Start-up | Tool/Base Management

  3. Select the tool you want to set the payload data of and hit edit.

  4. Under Load Data, hit the Determine button to start Load Data Determination.

    Kuka Ldd Button
  5. The Load Data Determination UI should come up.

    Kuka Ldd Main Ui
  6. Navigate to the Axis ranges tab.

  7. If any of the axis rows is highlighted in red, you need to jog the robot into another starting position before running Load Data Determination.

    Kuka Ldd Axes Red

    To do this:

    • Set the robot to T1 mode.

    • Manually jog the axis highlighted in red towards the center of its range of motion.

    • Hit Read axes to load the new robot axis positions.

  8. Return to the Settings tab.

  9. Set your robot to AUT or T2 mode.

  10. Hit Start to run Load Data Determination.

  11. After Load Data Determination is complete, hit save to apply the new load data to your tool.

Selecting your active tool

  1. Open the tool/base menu on the top right of your pendant.

    Kuka tool selected
  2. Clock on the Tool selection dropdown and select the tool you want to activate from the list.

  3. Dismiss the tool/base menu by taping anywhere on screen.

Last modified: 29 March 2025